Key Features and ApplicationsVersatile Width Options: The line is offered in multiple widths, allowing manufacturers to choose the optimal size for their specific production requirements. This flexibility is ideal for handling different paper sizes and accommodating various product specifications.
Two-Step Process: The two-step impregnation process ensures thorough resin penetration and optimal curing, resulting in high-quality melamine paper with excellent durability and surface properties.
Wide Range of Applications:MDF Lamination: Ideal for creating decorative surfaces on MDF boards, providing enhanced aesthetics and protection.
MDF Flooring: Suitable for producing melamine-impregnated paper used in durable and stylish MDF flooring.
MDF Door Skin: Used in the production of door skins, offering a durable and attractive finish.
Engineered Veneer Recon Composite: Applicable in the production of engineered veneer and recon composite materials, enhancing their appearance and durability.
Formica and Compact HPL: Perfect for the production of decorative papers for high-pressure laminates (HPL) and compact HPL, ensuring high resistance and longevity.
Full view of the impregnation line
4ft 5ft 6ft 7ft 8ft horizontal impregnation line Two-line horizontal impregnation line Basic technical data
1, Basic data
| Paper width |
Max 1350 mm, 1250 mm |
| Mechanical Speed |
0-40m/min 0-60m/min in different models |
| Operating Speed |
15‐25m/min @80gsm & 100% glue pick‐up; Operating Speed subjects to resin and paper property. |
| Operating Level |
1380mm 1250mm or customized operating level |
| Rollers Max Width |
1500mm |
| Nozzle width |
1500mm |
| Paper Loading Max Ø |
Ø1200mm bearing 1.2Tons paper weight |
| Paper Loading Max Weight |
1200kg |
| Air Expanding Core Dimension Ø |
Ø76mm |
| Resin Sorts |
MF/UF/PF, suitable for melamine paper, phenolic paper, |
| Resin Solids Contents Property |
≥55% |
| Resin Content by Curtain Roller Control |
60‐200%, ±2% |
| Glue Volatility |
4.5 ‐ 7.5% |
| Drive side /direction |
Left or Right, seen from feeding direction, or Customized |
| Operator side /direction |
Left or Right, seen from feeding direction, or Customized |
| Nos of Oven Chambers |
Nos of 6segments, 3.75m oven, or 8segmenst, subject to speed requirement |
| Nos. of Temperature control |
6pcs |
| Max Circulating Air |
Approx. 12000M3/hr. adjustable |
| Max Exhausting Gas |
Approx. 11500M3/hr. adjustable |
| Average Exhausting Gas |
Approx. 5000M3/hr. adjustable |
| Heating Sources |
Thermal oil liquid |
| Drying temperature of chambers |
50-180 0C adjustable |
| Power supply |
3PH AC220/380/415V - 50/60Hz -2PH AC 220V |
| Total installation Power |
Approx. 55Kw |
| Tower Efficiency |
50-70%, operating power capacity as 25-30Kw |
| Compressed Air |
Approx. 1.5M3/min -0.6Mpa |
| Cooling water circulation |
Approx. 3M3/hr, 0.1-0.3Mpa at 100C, final web temperature 20 0C, requirement cooling Tower by buyer |
| Doctor Rollers φ |
φ 290mm |
| Doctor Rollers Linear tolerance |
0.002mm |
| Brinell Hardness |
510-570 HB |
| Doctor Rollers Tolerance |
0.05μm |
| Glue Pickup tolerance |
±3% |
| Temperature controlling accuracy |
±1 0C |
| Cutting Accuracy |
±0.5mm |
| Noise level in 1meter distance |
less than 80 dB |
Remark:
We reserve the right to make any change regarding the design and construction of the machines, as the machines are steadily working to optimize their performance in the production of melamine paper, phenolic paper and kraft paper impregnated with kraft paper.
