MDF Melamine Two Step Impregnation Line

No.001

Our two-step melamine paper impregnation line is available in various widths, including 4 feet, 5 feet, 6 feet, 7 feet, and 8 feet, to accommodate a wide range of production needs. This versatile system is designed for the efficient production of melamine-impregnated paper, which is extensively used in multiple applications.

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Description

Key Features and Applications:

Versatile Width Options: The line is offered in multiple widths, allowing manufacturers to choose the optimal size for their specific production requirements. This flexibility is ideal for handling different paper sizes and accommodating various product specifications.
Two-Step Process: The two-step impregnation process ensures thorough resin penetration and optimal curing, resulting in high-quality melamine paper with excellent durability and surface properties.
Wide Range of Applications:
- MDF Lamination: Ideal for creating decorative surfaces on MDF boards, providing enhanced aesthetics and protection.
- MDF Flooring: Suitable for producing melamine-impregnated paper used in durable and stylish MDF flooring.
- MDF Door Skin: Used in the production of door skins, offering a durable and attractive finish.
- Engineered Veneer Recon Composite: Applicable in the production of engineered veneer and recon composite materials, enhancing their appearance and durability.
- Formica and Compact HPL: Perfect for the production of decorative papers for high-pressure laminates (HPL) and compact HPL, ensuring high resistance and longevity.

Full View of Impregnation Line

4ft 5ft 6ft 7ft 8ft Horizontal two steps impregnation line basic tech data
1, Basic Data

Paper width	Max 1350mm, 1250mm
Mechanical Speed	0-40m/min 0-60m/min in different models
Operating Speed	15‐25m/min @80gsm & 100% glue pick‐up; Operating Speed subjects to resin and paper property.
Operating Level	1380mm 1250mm or customized operating level

2, Horizontal Paper Unwinder with Auto Splicer knob

Rollers Max Width	1500mm
Nozzle width	1500mm
Paper Loading Max Ø	Ø1200mm bearing 1.2Tons paper weight
Paper Loading Max Weight	1200kg
Air Expanding Core Dimension Ø	Ø76mm
Resin Sorts	MF/UF/PF, suitable for melamine paper, phenolic paper,
Resin Solids Contents Property	≥55%
Resin Content by Curtain Roller Control	60‐200%, ±2%
Glue Volatility	4.5 ‐ 7.5%

3, Consumption Figures and Specifications

Drive side /direction	Left or Right, seen from feeding direction, or Customized
Operator side /direction	Left or Right, seen from feeding direction, or Customized
Nos of Oven Chambers	Nos of 6segments, 3.75m oven, or 8segmenst, subject to speed requirement
Nos. of Temperature control	6pcs
Max Circulating Air	Approx. 12000M³/hr. adjustable
Max Exhausting Gas	Approx. 11500M³/hr. adjustable
Average Exhausting Gas	Approx. 5000M³/hr. adjustable
Heating Sources	Thermal oil liquid
Drying temperature of chambers	50-180 ⁰C adjustable
Power supply	3PH AC220/380/415V - 50/60Hz -2PH AC 220V
Total installation Power	Approx. 55Kw
Tower Efficiency	50-70%, operating power capacity as 25-30Kw
Compressed Air	Approx. 1.5M³/min -0.6Mpa
Cooling water circulation	Approx. 3M³/hr, 0.1-0.3Mpa at 10⁰C, final web temperature 20 ⁰C, requirement cooling Tower by buyer
Doctor Rollers φ	φ 290mm
Doctor Rollers Linear tolerance	0.002mm
Brinell Hardness	510-570 HB
Doctor Rollers Tolerance	0.05μm
Glue Pickup tolerance	±3%
Temperature controlling accuracy	±1 ⁰C
Cutting Accuracy	±0.5mm
Noise level in 1meter distance	less than 80 dB

Remark:
NTRY reserves the right to carry out any change concerning design and construction of machines, as machines are steadily to improve their performance in melamine paper, phenolic paper, kraft paper impregnation production.

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MDF Melamine Two Step Impregnation Line

Key Features and Applications: