Door skin molds are essential tools used in the production of door skins, which are made from materials such as MDF or veneer board and coated with melamine paper through a two-step manufacturing process. These door skins mimic a variety of wood species, including red walnut, Manchurian, pine, pear, cherry, and red sandalwood, offering buyers a versatile range of aesthetic options. Nantong Ruiya provides door skin molds in various dimensions and offers customization for tailored designs. This article delves into the installation and pretreatment processes to ensure optimal performance and longevity of the molds.
Nantong Ruiya offers door skin molds in the following dimensions:
- 2100 x 740 x 3/5 mm
- 2100 x 840 x 3/5 mm
- 2100 x 920 x 3/5 mm
- 1220 x 2440 x 3/5 mm
When using a new door skin mold for the first time, special care must be taken to ensure proper installation and prevent potential damage. Below are the steps for the initial setup and precautions to take:
Begin by cleaning the surface of the mold with a gauze dipped in hot water and detergent. Rinse thoroughly, remove any water stains, and air dry before proceeding with the installation.
When installing the mold into the press, first place a cushion pad on the lower press plate, followed by the mold, then another cushion pad on the upper press plate. To maintain the mold's flatness and shape, the following points should be observed:
- Use a plate clamp with a slot on the suspension device for easier positioning.
- Ensure the cushion pad is laid flat and free of deformities.
- Keep the mold free from lubricant or debris during installation.
- If a tension device is used, consider the expansion factor.
For achieving high-quality lamination, a pretreatment process is recommended. This process adapts to the performance and pressure of the door skin press and has been refined over years of research. Here’s a breakdown of the steps involved:
Before the first use, apply a release agent or special silicon oil to the mold surface. Over time and repeated temperature changes, this agent penetrates the capillary pores of the mold surface, forming a strong membrane that improves the release of melamine paper during operation.
Place 2 to 3 pieces of white paper and 4 to 6 pieces of kraft paper in between. These papers are non-impregnated and act as a barrier to prevent glue resin from sticking to the mold when the press opens without pressure.
Gradually heat the press to its maximum operating temperature by following a specific temperature curve (300°C → 600°C → 900°C → 600°C → 1200°C → 900°C → 1500°C). Repeat this cycle after 20 minutes, applying a pressure of 20~30 kg/cm². This method helps maintain the flat structure of the mold surface and makes it easier to release the melamine paper without damage.
For optimal results in real door skin manufacturing, it is recommended to mark the special thin MDF in the mold first, followed by laying the melamine paper for the second curing and finishing step.
By following these installation and pretreatment steps, you can ensure the longevity and efficiency of the door skin molds, resulting in high-quality door skins that mimic a range of wood species with precision.
