Basic Technical data for whole vertical impregnation line
1.0 General
NTRY-300V-8-EGCM vertical impregnation line designed to produce polyester and fiberglass mesh impregnation, consisting of an unwinder, web jointer, foulard, infra-red heating web heating Chambers, tractor, cutter and rewinders.
| Raw web crane |
|
Max. loading 3tons |
| Raw web size |
2800mm |
Fiberglass |
| Finishing web size |
1188 1273mm fiber glass impregnated |
Max. roll diameter 1500mm |
| Rollers |
1520mm max. width |
|
| Expanding shafter |
3” or 6” or requested diameter |
76mm or 152mm or others requested |
| Mechanical speed |
50m/min designed |
|
| Performance speed |
30m/min max |
Speed will reduce in heavier web cases accordingly |
| Heating capacity |
230kw |
|
| Heating reflecting panels |
8groups |
Nos.16 pcs in 500mm each |
| Heating effective Channel |
16meter |
Reversing Channel |
| Cutting before rewinder |
3knives |
Nos.1 centering and nos. 2 as margin strips |
| profile |
9000 * 5500 * 6340mm |
|
| control |
Siemen & Schneider & Taiwan & Japa |
Touch screen, Siemens |
2.0 Details of units
2.1 Un-winder
| 1 |
Width adjustable single roll unwinder |
Nos. 1 |
| 2 |
Web guiding roller |
Nos. 3 |
| 3 |
Button recall electronical web aligner |
Nos. 1 |
| 4 |
Safety disc chucks |
Nos. 1 |
| 5 |
6” air expanding shaft for raw web |
Nos. 1 |
2.2 Raw web crane
| 1 |
Crane frame structure |
I-beam |
| 2 |
Crane loader |
5tons |
2.3 web jointer platform
| 1 |
Operator flatform |
Nos. 1 set |
| 2 |
Guiding rollers |
Nos. 1 set |
2.4 web jointer
| 1 |
Jointer main frame |
Nos. 1 |
| 2 |
Guiding and touching rollers |
Nos. 4 |
| 3 |
Pneumatic lifting device |
Nos. 1 |
| 4 |
Automatic hot stamper |
Nos. 1 |
| 5 |
Temperature ctrl. |
Nos. 1 |
| 6 |
Locking and press device |
Nos. 1 |
2.5 platform ahead of impregnator
| 1 |
Operator flatform |
Nos. 1 set |
| 2 |
Guiding rollers |
Nos. 1 set |
2.6 impregnation unit/Foulard
| 1 |
Impregnator main body/heating chamber bottom |
Nos. 1 |
| 2 |
Resin content pickup adjustable device |
Nos. 1 set |
| S.S impregnation positive rollers nos. 1 set, rubber touch rollers nos. 2 set, pneumatic resin apply nos. 1 |
| 3 |
Resin bath liftable device |
Nos. 1 set |
| 4 |
Resin bath liquid leveling, and filtering recycle |
Nos. 1 |
| 5 |
VF ctrl driven |
5.5kw |
| 6 |
Web guiding rollers |
Nos. 4 |
| 7 |
Mesh blind blower |
Nos. 1 |
2.7 heating Chambers and exhausting.
| 1 |
Heating chambers nos. 4 * 2 ( L * R) |
Segment height 1000mm |
| 2 |
Foldable heating panel |
Infra-red panel, 500mm, nos. 16pcs |
| 500mm per pcs instead of 1000mm, easier for maintenance |
| 3 |
Heating capacity |
230kw in total |
| 4 |
Overheating protection, pneumatic driven hinged traverse mechanism |
Nos. 8, protecting web in stops |
| 5 |
SCR automatic temperature ctrl |
Nos. 16 |
| 6 |
Top turn-over rollers |
Nos. 2 Teflon coated rollers |
| 7 |
Exhausting hood |
VF ctrl. Nos. 1 |
| 8 |
Exhausting motor |
10.75kw |
| 9 |
Heating oven insulation |
100mm, AlSiO3 |
2.8 Heating Chamber labor platform
2.9 Tractor
| 1 |
Tractor main structure |
Nos. 1 |
| 2 |
Driven roller |
Nos. 2 |
| 3 |
Guiding roller |
Nos. 4 |
| 4 |
Tension sensor |
Nos. 1 |
| 5 |
VF driven |
7.5kw |
2.10 finishing web accumulation (passive)
| 1 |
Web accumulator main structure |
Nos. 1 |
| 2 |
Comb floating up/down web storage |
Nos. 1 |
| 3 |
Safety limits sensor |
Nos. 2 |
| 4 |
Web storage |
50m |
2.11 Rewinder
| 1 |
Transverse rewinder main structure |
Nos. 1 set |
| 2 |
Web aligner |
Nos. 1 set |
| 3 |
Main center cutter |
Nos. 1 set |
| 4 |
Margin cutter |
Nos. 2 set |
| 5 |
Counter roller rewinder with touching roller and synchronization trail |
Nos. 1 set |
| 6 |
Length auto metering |
Nos. 1 set |
| 7 |
Margin cutter stripes collector |
Nos. 2 set |
| 8 |
Air expanding shafts 6” |
Nos. 2 pcs |
2.12 Rewinder hanging crane
| 1 |
Crane frame structure |
I-beam |
| 2 |
Crane loader |
5tons |
Operating Video link:
https://youtu.be/A10yVkvoRXI
